- Heavy-duty bulk packaging, engineered around your operation.
Talk to Us
(215) 949-3672
Heavy-Duty
Gaylord Corrugated
Boxes
& Shipping Containers
Protect, store, and ship heavy, loose, or flowable products with custom gaylord shipping containers engineered to your exact specifications. Available in double-wall and triple-wall corrugated construction, custom sizes, and with lids.specifications.
Disclaimer: *Stacking strength depends on final approved design, contents, humidity, and handling conditions.specifications.
- Double & triple wall
- Custom sizes & printing
- Small lots to truckloads
*Actual stacking performance depends on approved design, contents,
environment,and handling conditions.
100+
Years Combined Experience in Gaylord Box Manufacturing
1-6
Color Direct Print on Gaylord Corrugated Boxes
CAD
Design & Sample Support for Custom Gaylord Containers
Flexible
From Small Lots to Full Truckloads of Gaylord Shipping Boxes
Your Bulk Products Need More Than a Standard Cardboard Box
Talk to Us
(215) 949-3672
Heavy resins, powders, produce, and industrial parts put extreme pressure on standard packaging. Our gaylord boxes are large, heavy-duty corrugated shipping containers designed specifically for demanding storage, handling, and bulk shipping. Unlike standard cardboard gaylord boxes, our containers are built around your product weight and pallet system.
Heavy-Duty Gaylord Construction
Available in double-wall and triple-wall gaylord boxes. Multiple corrugated boards are laminated for added strength and puncture resistance for heavy loads.
Strong Stacking Performance
Properly specified large gaylord boxes support safe, organized warehouse storage and vertical stacking to maximize floor space.
Built for Bulk Shipping
An efficient gaylord shipping container for plastic resins, powders, produce, food products, granulated materials, industrial components, and other loose bulk products.
Long-Term Warehouse Storage
Durable corrugated gaylord packaging helps protect products during extended storage and multi-cycle distribution.
Custom Sizes & Gaylord Boxes With Lids
We manufacture gaylord boxes with lids, custom footprints to fit standard 40x48 pallets, and custom heights to match your fill system.
Custom Printing & Branding
Add logos, handling instructions, barcodes, and product ID with our 1-6 color direct print capability for gaylord packaging boxes.
Not sure which construction fits your application? Discuss your packaging requirements →
Custom Gaylord Shipping Boxes, Specified Down to the Detail
Your product, fill method, warehouse, and shipping conditions are unique. Every gaylord corrugated box we build is specified accordingly.
Dimensions
We build gaylord boxes to custom dimensions to fit your product geometry, standard pallet footprint, filling systems, and trailer height.
Board & Construction
Select double-wall or triple-wall gaylord box construction and board grade based on product weight and stacking needs.
Printing & Branding
Apply custom logos, instructions, barcodes, or retail graphics to your gaylord shipping cartons.
CAD-CAM Samples
Review structural concepts and samples of your custom gaylord container before full production begins.
Dimension Control - Designed to Fit The Way You Work
Specify your gaylord box dimensions around product weight, pallet size, warehouse handling, and transport requirements. Whether you need large gaylord boxes for lightweight produce or triple wall gaylord boxes for heavy resins, we engineer it to fit.
Engineered For a Wide Range of Products and Industries
Tell us what you are packaging, its approximate weight, required dimensions, storage conditions, and
shipping method.
Disclaimer: Every application is different. Final specifications for your corrugated gaylord boxes should be
evaluated for product weight, fill method, handling, humidity, transport, and stacking requirements.
Every application is different.
Final specifications should be evaluated for product weight, fill method, handling, humidity, transport, and stacking requirements.
Getting The Right Gaylord Box Is Simple
Tell Us What You Are Packaging
Share product type, approximate weight per box, desired dimensions for your gaylord box, quantity, storage, timeline. Example: 500 triple wall gaylord boxes with lids.
Review Your Gaylord Packaging Options
We help evaluate size, board grade, double-wall vs triple-wall construction, gaylord boxes with lids options, printing, etc.
Receive Your Custom Quote
Pricing for your gaylord corrugated boxes is prepared around approved specs, quantity, delivery.
Packaging Expertise That Supports Your Operation
From structural design to printing and fulfillment support, AK Packaging brings hands-on guidance to custom corrugated projects.
Hands-On Assistance
Knowledgeable representatives help evaluate existing packaging, new products, and complete project requirements.
Product Design
Professional design staff and modern CAD systems support structural integrity and practical performance.
Direct Print
One- through six-color direct print capability supports graphics, branding, identification, and handling information.
Pack-Out & Fulfillment
Knowledgeable representatives help evaluate existing packaging, new products, and complete project requirements.
Talk to Us
(215) 949-3672
Trusted for Responsive Service and Packaging Knowledge
Long-standing customers highlight AK Packaging’s design support, responsiveness, consistency, and ability to solve packaging challenges.
What Buyers Usually Need to Know
Have a technical question or a unique requirement? Call our team for direct assistance.
What is a gaylord box?
A gaylord box, also called a gaylord container, gaylord shipping container, or gaylord corrugated box, is a large, heavy-duty corrugated container mounted on a pallet. It is designed for storing and transporting bulk quantities of heavy, loose, solid, or flowable products like resins, powders, and produce.
What are gaylord corrugated boxes made of?
Gaylord corrugated boxes are made from heavy-duty corrugated board. Most are made in double-wall or triple-wall gaylord box construction where multiple layers of corrugated are laminated together for extra strength, burst resistance, and stacking performance.
What is the difference between double-wall and triple-wall gaylord boxes?
Double-wall gaylord boxes have two layers of corrugated fluting and are ideal for up to ~1500 lbs. Triple-wall gaylord boxes have three layers and are used for very heavy or high-stacking applications, often supporting 2000+ lbs per container. We recommend based on your product weight and storage needs.
Do you offer large gaylord boxes and custom sizes?
Yes. All gaylord boxes are custom manufactured. We can produce large gaylord boxes with custom length, width, and height to match your pallet footprint (typically 40×48), fill system, and warehouse racking requirements.
What are gaylord shipping containers used for?
Gaylord shipping containers are bulk shipping boxes used for plastic resins, powders, granulated materials, produce, food products, manufacturing components, industrial materials, recycling, and distribution. They are a low-cost alternative to rigid containers for one-way bulk shipping.
Do you sell gaylord boxes with lids?
Yes, we manufacture gaylord boxes with lids including corrugated lids, partial lids, and full top caps. Lids provide extra protection for long-term storage and help with stacking your gaylord shipping cartons.
Request a Custom Gaylord Corrugated Box Quote
Share basics of your application for gaylord shipping containers. An AK Packaging rep can review and help identify right triple-wall or double-wall solution.
Call a packaging specialist
(215) 949-3672
Email your requirements
sales@akpkg.com
- Custom dimensions for gaylord shipping boxes
- Custom dimensions for gaylord shipping boxes
- Gaylord boxes with lids and custom printing support
- Small lots to truckload quantities of gaylord containers
Custom corrugated packaging, professional design support, and hands-on service from concept through delivery.